A NEW MINDSET IN PRODUCT DESIGN

3D PRINTING CAN HELP BRING BETTER PRODUCTS TO MARKET FASTER

The terms “3D printing” and “additive manufacturing” refer to processes that automatically build objects layer by layer from computer data. The technology is already well-used in many sectors including transportation, health care, military and education. Uses include building concept models, functional prototypes, factory tooling (such as molds and robot-arm ends), and even finished goods (such as aircraft internal components). The aerospace and medical industries in particular have developed advanced applications for 3D printing. 3D printing is sometimes referred to as “rapid prototyping,” but this term does not encompass all current uses for the technology. Materials used in 3D printing include resins, plastics and, in some cases, metal.

The earliest method, stereolithography, has been around since the late 1980s, but adoption was limited because of the toxic chemicals it required and the fragility of its models. Other technologies have evolved since then, including fused deposition modeling (FDM®). FDM, introduced in the early 1990s, lays down super-thin layers of production-grade thermoplastic, yielding comparatively durable models.

Since 3D printing’s inception, system reliability and model quality have increased, resulting in diverse applications. At the same time, prices have gone down to the point where some systems are affordable even for small businesses. In a 2011 report, Wohlers Associates predicted that worldwide annual sales of additive manufacturing systems will reach 15,000 units by 2015 — more than double the 2010 rate. Lower-priced professional systems will drive most of this growth.

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Resource: Stratasys Whitepaper

Delivering High Quantities of Prototypes Fast

Objective3D Direct Manufacturing produces parts using a range of additive and conventional manufacturing technologies. We offer tailored solutions for your project’s needs. If your project requires larger quantities of small parts – fast, Laser Sintering is the best technological solution for you. Per-part pricing is reduced as quantities increase, but there are more advantages to using Laser Sintering for small prototypes than price alone. Laser Sintering (LS) provides strong, versatile and geometrically intricate components made from filled and un-filled nylon materials that are ideal for fit and form verification and functional testing. Prototypes made with LS are created quickly and offer robust solutions for your project. FAST Delivery Laser Sintering can provide sturdy, functional prototypes as little as 24 hours. Multi-component designs can be incorporated into single structures, allowing engineers to produce complex features and geometries in one print, and elim

How Artec Space Spider helps measure the shape-shifting of birds in response to climate change.

Challenge: In the past century, researchers have been studying a variety of birds in Australia to see how their bodies have changed as a result of global warming in order to determine how to adjust. In order to document the exact dimensions of thousands of beaks of 86 different species of birds in museums in a fast, accurate, and convenient manner, they needed a fast, accurate, and convenient method. Solution: Artec Space Spider, Artec Studio Results: By using the handheld 3D scanner Artec Space Spider, each bird can be scanned in submillimeter colour 3D in approximately two minutes. This makes it easy to scan anywhere from 30-50 birds in one museum visit. Scan processing takes just under six minutes for each bird. PhD candidate Sara Ryding 3D scanning an Australian galah (Eolophus roseicapilla) with Artec Space Spider (image credit: Sara Ryding) One of the most startling impacts of global warming has taken place for decades now: multiple species of birds around the world have been

3D scanning and reverse engineering streamline original furniture design and production

MU Form Furniture Design is an Oakland-based company that designs, manufactures and distributes furniture products for the modern home and business. The company is never short of orders since good and original design is sought after by architects and interior designers. The main material MU Form works with is high-quality bent ply, which is one of the most widely used materials in this industry due to its ability to create a variety of shapes for chairs, stools, and tables. The company’s specialists seek to create great designs that pose a challenge for other manufacturers to copy or replicate. The V Dining Chair in red and grey, designed by MU Form’s Po Shun Leong. “Our designers are tasked to develop furniture designs that require a significant amount of trial and error by developing physical prototypes of chairs and stools,” says Mark Leong, CEO of MU Form. To produce a new original piece of furniture, MU Form would normally ship a physical prototype model to a factory

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